Operations: Production of a rubber-metal product by injection moulding, calibration of the product, 100% visual inspection and packaging.

Main elements:

• Manipulator with loading plate for metal parts
• Product unloading station and injection channel
• Product receiving feeder system
• Robot with equipment installed
• Control systems for flash, product diameter, short shots, marking and OK/NOK segregation
• Packaging and transport of packaging

A line designed to work with an injection moulding machine and a hydraulic press.

Overall dimensions of the stand L x W x H: 7100 x 7250 x 3000

Operations:  The loading of the metal parts is followed by injection and vulcanisation of the rubber mix. Once the mould is opened, the injection and overflow channels are automatically removed and the vulcanised rubber-metal products are discharged. Using a conveyor, the products are moved to the calibration and marking station. After visual inspection, the products are packaged and transported to the collection point.

Operations: Winding of rubber profiles on cardboard / plastic spools.

The overall dimensions of the supported profiles L x W: 3-80 x 3-60 mm. 

Supported profile length: 10 - 1000 m.

Maximum winding speed: 50 m/min.

Maximum speed of the cooperating extrusion line: 40 m/min.

Options:

• simultaneous winding of identical profiles on two spools,
• interchangeable cores for plastic or cardboard spools.
• cutting system - a machine equipped with a measuring system to ensure the correct length of cut. Preliminary cutting and final cutting after reaching a user-set length.
• Conveyors and reel speed control systems enable tracking work, i.e., automatic adjustment to work with the extrusion line.
• laying section suitable for interchangeable dedicated mouthpieces. 

Overall dimensions L x W x H: 2800 x 1900 x 2000

Operations: after winding the preset length, winding is automatically stopped, profiles are cut off, and the turntable moves to move the wound spools to the unloading zone and empty spools to the winding zone at the same time. When changing spools behind the safety barrier, the re-winding starts, allowing continuous operation without unnecessary stops.

Overall dimensions L x W x H: 3900x1420x2300

Operations: cutting to a given length and performing shape cuts,

The machine can optionally be equipped with interchangeable modules, configurable depending on the requirements of a given product.

Operations: Cutting and grinding of rubber profiles with aluminium insert

Supported profile length: 300 - 1500 mm.

Options:

• machine equipped with two robots with a complete cutting and grinding system installed and a positioner (rotary table) with two assembly stations,
• tooling detection and correctness checking system,
• detecting the correctness of the product assembly in the tooling,
• automatic extraction system for cutting and grinding + additional cleaning station after cutting and grinding.

Overall dimensions L x W x H: 3500 x 4700 x 3365

Operations: the machine, thanks to the use of a rotary table, allows simultaneous machining of the workpiece and assembly of the next product to be machined. This ensures that work is carried out continuously without unnecessary downtime.

Operations: Assembly and rolling line for rubber and metal products

Main elements:

• two hydraulic presses with tooling set
• in-line feeder system
• two robots with installed gripper sets
• tooling detection and correctness checking system,
• vision system for detecting and checking the correctness of components and finished products,
• a system for detecting the correct installation of the product in the tooling,
• laser marking of finished products

Overall dimensions L x W x H: 6300 x 5850 x 3700

Operations: The main components of the line are two hydraulic presses, in which the assembly and rolling operations of the components are carried out. The components placed on linear feeders, after being inspected by the vision system, are picked up and positioned by robots. The robots then place them in the tooling of the presses where the assembly process is performed. Once the assembly, inspection and labelling process is complete, the products are deposited on a transfer feeder. Incorrect components and incorrect finished products are rejected to the separators.

Dimensions L x W x H : 2050 x 3620 x 2050

Operations : sleeve transport, length control, chamfering, chamfer and bore control, good/ bad part segregation.

Dimensions L x W x H : 5000 x 2200 x 2300

Operations : the robot equipped with a loading gripper takes the sleeves from the automatic vibrating feeder and places them into the dedicated injection mould.

Operations: track controlled drilling of rubber profiles within technological line

Line speed range: 0-30 m/min.

Line synchronization: by means of marker, encoder or programmed sections.

Hole intervals: 55 -1 000 000 mm

No. of drilling units: 1 – 4 (software controlled).

Options:

• drilling units positions can be set on bar with range 500mm,
• holes can be drilled at fixed angle with adjustment range +/- 45° (from vertical plane),
• possibility of extension by next „slave” unit controlled from main module.

Dimensions L x W x H: 3680 x1160 x 2740

The machine is dedicated to automatic cutting into a given length and cutting a rectangular "window" in the rubber profile.

Dimensions L x W x H : 1700 x 840 x 3000

Operations : the machine cuts with a circular saw into the desired length and cuts the "window" in the profile.

The machine is designed to drive dedicated bending cassettes.

Dimensions L x W x H : 3215 x 1800 x 1580

Operations : the machine is equipped with two drive cassettes (each with 6 stations). The regulation of the cassette position enables simultaneous work on 2 production lines.

It is allowed to install one long cassette with 12 stations in one production line.

Dimensions L x W x H : 665 x 555 x 610

Operations : checking the correct installation of individual elements using cameras and rangefinders.